UHMW Polyethylene Sheet l แผ่นฟลูอิดไดซ์สำหรับถังพ่นสีแบบจุ่ม ความหนา 10-19mm ความพรุน 15-80 ไมครอน

UHMW PE Sheet Thk 10-19mm x 15-80µm l แผ่นฟลูอิดไดซ์สำหรับถังพ่นสีแบบจุ่ม ความหนา 10-19mm ความพรุน 15-80 ไมครอน

     แผ่นพลาสติกความพรุนสูง เป็นส่วนประกอบที่สำคัญในถังพ่นสี (Powder coating hopper) หรือถังสีแบบจุ่มขนาดใหญ่ (Fluidize bed tank) ใช้หลักการกระจายลมที่เหมาะสมเพื่อให้วัตถุที่เป็นผงเกิดแรงลอยตัวเสมอนกับของไหล โดยการจ่ายลมที่เหมาะสมเข้าไปยังฝั่งนึงของแผ่นฟลูอิดไดซ์ และวัสดุจะอยู่ฝั่งตรงข้าม ลมที่ไหลผ่านแผ่นพลาสติดพรุนอย่างสม่ำเสมอช่วยให้สีผงลอยตัวเป็นอิสระเสมือนกับของไหล นอกจากนี้ยังเกิดการคลุกเคล้าและสัมผัสกับชิ้นงานที่จุ่มได้อย่างสม่ำเสมอ มีความหนาในการเคลือบสูง (High coating thickness) มากกว่า 3 มิลลิเมตร อีกด้วย

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     POREXAIR UMHW PE fluidize sheet is a cutting-edge solution designed to enhance the efficiency and performance of powder coating and other coating applications. Engineered from ultra-high molecular weight polyethylene (UHMW PE), this fluidize sheet offers superior durability and exceptional fluidization properties. It is ideal for use in a variety of industrial settings, ensuring consistent powder distribution, minimizing waste, and improving overall coating quality. Its advanced design makes it suitable for applications beyond powder coating, including fluidized bed tanks, where precise powder handling and optimal flow are critical.

     Fluidized sheets are essential in powder coating hoppers and fluidized bed tanks due to their ability to ensure consistent powder distribution and prevent clumping, which can lead to coating defects. By maintaining a steady airflow, these sheets facilitate efficient powder delivery, ensuring a smooth and continuous flow that enhances productivity. They also reduce waste by maximizing powder usage and minimizing overspray. Additionally, fluidized sheets simplify maintenance and cleaning by preventing powder buildup, thus reducing downtime. Overall, they contribute to improved coating quality, operational efficiency, and process stability, making them indispensable for optimal performance in powder coating applications.

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Advantages of UHMW Polyethylene Fluidize Sheets

     The PoreXair’s UHMW Fluidize Sheets offer a transformative upgrade over conventional systems, providing significant advantages in powder coating and PU dipping applications. Here’s why:

1. Wide Range of Thicknesses: PoreXair supplies UHMW fluidize sheets in a variety of thicknesses from 10mm to 19mm, allowing for customized solutions tailored to your specific operational needs.

2. Optimal Pore Sizes: With pore sizes ranging from 15 to 100 microns, these fluidize sheets ensure precise control over powder distribution and flow, leading to more consistent and high-quality coating results.

3. Enhanced Durability: Made from ultra-high molecular weight polyethylene, these sheets are highly resistant to wear and tear, providing long-lasting performance even under rigorous industrial conditions.

4. Improved Efficiency: The superior material properties of UHMW reduce friction and enhance the flow characteristics of powders, leading to faster and more efficient processing times compared to conventional systems.

5. Reduced Waste: The consistent and controlled flow of powder minimizes overspray and material waste, resulting in cost savings and a more environmentally friendly operation.

6. Easy Maintenance: The robust and durable nature of UHMW fluidize sheets means less frequent replacements and lower maintenance costs, contributing to overall operational efficiency.

7. Versatile Applications: Whether for powder coating or PU dipping, PoreXair’s UHMW fluidize sheets are versatile and adaptable, capable of meeting the demands of various industrial applications with ease.

8. Superior Performance: Compared to conventional systems, UHMW fluidize sheets provide a more reliable and consistent performance, ensuring that every product meets the highest quality standards.

Choose PoreXair’s UHMW Fluidize Sheets for a superior coating and dipping experience that enhances your production capabilities, reduces costs, and ensures

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Desgin and Installation Guidance

1. Fluidize Bed Design and Material Selection
- Material Choice: Use compatible materials like stainless steel or high-grade polymers to withstand the powders or liquids used.
- Size and Shape: Design the tank size based on production needs and ensure the shape (rectangular or cylindrical) allows for uniform fluidization and easy cleaning.
- Air Distribution System: Incorporate a plenum chamber beneath the fluidized sheet with evenly distributed air inlets to ensure uniform airflow.

2. Installation of Fluidized Plate
- Positioning and Sealing: Install the fluidized plate at the bottom of the tank, covering the entire base, and seal the edges properly to prevent air leakage.
- Air Inlet Connections: Connect the air distribution system to the plenum chamber beneath the fluidized plate, ensuring airtight and secure connections.
- Anchoring: Secure the fluidized plate firmly using bolts, clamps, or a custom frame to prevent movement or sagging during operation.

3. Testing, Maintenance, and Safety
- Uniform Airflow Testing: Test the system for uniform fluidization by running air through the distribution system and adjust airflow rates as needed.
- Maintenance Access: Design the tank with access points for easy maintenance and cleaning of the fluidized plate and air distribution system.
- Safety Features: Include pressure gauges, flow meters, pressure relief valves, and emergency shut-off mechanisms for safe and consistent operation. These points will help ensure efficient design and installation of a fluidized tank and plate, leading to optimal performance in powder coating and PU dipping applications.

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ข้อมูลทางเทคนิค

Plate size : 1,200mm  1,200mm
* สามารถสั่งตัดได้ตามแบบด้วยเครื่อง CNC Milling Machine
Plate thickness : 10-19 มม.
Pore size : 15-80 ไมครอน
Material : UHMW PE
Colour : White

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ดาวน์โหลด

แคตตาล็อกสินค้า PoreXair Fluidizing Plate : Download Here
บทความเรื่อง กรรมวิธีการเคลือบผิวฟลูอิดไดซ์เบตด้วย UHMW Polyethylene Sheet  : Read Article
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